ITRG 3P/5P Technology Applied to long goods lines up to 5500 kg/h

The ITRG drying line features all the most important innovations in the treatment of long-cut pasta products. It is combined with a press, which has a dough mixing system that can be one of the following: Total Vacuum, Stabilization Belt or Traditional Mixer, a spreader, with 1 to 6 sticks depending on the capacity of the line, and a rapid cooler. The constructive and technological characteristics of this line allow to obtain optimal drying diagrams for each and every raw material used.

After a relatively intense predrying phase, a rather quick drying curve of about 2 h 40 min. is applied. During the drying process, the product undergoes a treatment which we call thermal inversion, that is, the pasta reaches its maximum temperature in a very short time and is then quickly lowered. The next drying phase is the stabilization phase which represents the equilibrium point of the entire system since it brings the product to a uniform final moisture content of 12.5% in a self-stabilizing area.

The gradual cooling phase prepares the pasta for the final cooling phase in an absolutely stable condition with the necessary surface humidification for dealing with the thermal impact caused by the considerable drop in temperature.

In the main drying and stabilizing body of the dryer, a stick rack mechanism is applied. The rack system does not require lubrication. The separate mechanical control in the different predrying, drying and cooling phases guarantee maximum operational flexibility during production transits or emergencies, reducing production losses to a minimum.

 

The sophisticated supervision system is intuitive and easy to use and ensures that you can run the line and all production cycle phases in a flexible and reliable manner. It integrates perfectly with the pasta factory control system to guarantee the exchange of all process data necessary for production control and product traceability.

ITRG 3P/5P dimensions These are the dimensions of the long-cut pasta lines based on ITRG 3P/5P technology


 
Capacity Kg/hPressSpreaderDryerSilo storage
with stripper (i)
L2 mmL2 mmH1 mmH2 mmA
mm
1000FA.ST 180.1 – 2000STE 2/2000GPL/ITRG-A/10.02T
3T
5p/9,5 m
Accumulo 4 m
1 IPACK
1 IPACK
25000
25000
39750
33500
7000
7000
4970
3300
3170
3170
1500FA.ST 200.1 – 2550STE 2/2550GPL/ITRG-AB/15.02T
3T
6p/11,5 m
Accumulo 6 m
1 IPACK
1 IPACK
32850
32850
49600
43350
7500
7500
5225
3300
3740
3740
2000FA.ST 225.1 – 2550ste 2/2550GPL/ITRG-B/20.02T
3T
7p/13,5 m
Accumulo 8 m
1 IPACK
1 IPACK
36000
36000
54700
36000
7500
7500
5900
3300
3740
3740
3000FA.ST 210.2 – 2550STE 3/2550GPL/ITRG-C/30.01T
2T
3T
9P/21,5 m
7p/19,5 m
4p/7,5 m
2 IPACK
2 IPACK
1 IPACK
42150
42150
42150
70000
66700
54700
92000
92000
92000
7100
5750
3750
3860
3860
3860
3500FA.ST 210.2 – 2550STE 4/2550GPL/ITRG-CD/35.02T
3T
5p/7,5 m
8p/19,5 m
1 IPACK
1 IPACK
46658
46658
59369
71309
10118
10118
4970
6400
3830
3830
4000FA.ST 225.2 – 2550STE 4/2550GPL/ITRG-D/40.01T
2T
3T
11P/23,5 m
8p/21,5 m
5p/9,5 m
2 IPACK
2 IPACK
1 IPACK
47500
47500
47500
76000
74000
62000
10300
10300
10300
8400
6400
4450
3860
3860
3860
4500FA.ST 245.2 – 2550STE 4/2550GPL/ITRG-DE/45.02T
3T
5p/9,5 m
8p/19,5 m
1 IPACK
1 IPACK
51926
51926
67927
79867
9829
9829
4450
7100
3840
3840
5000FA.ST 245.2 – 2550STE 5/2550GPL/ITRG-E/50.01T
2T
3T


7p/15,5 m


2 IPACK


54000


76000


11000


5750


3860
5500FA.ST 200.4 – 2550STE 5/2550GPL/ITRG-EF/55.02T
3T
7p/15,5 m
9p/21,5 m
2 IPACK
2 IPACK
60548
60548
82519
88489
10838
10838
5750
7100
3840
3840

Indicative drying data ITRG 3P/5P drying graphs